Circuit to optimize charging of bootstrap capacitor with bootstrap diode emulator

ABSTRACT

A circuit for optimizing charging of a bootstrap capacitor connected to a high side floating supply voltage at a first terminal and to a switched node voltage at a second terminal, the circuit for optimizing being included in a gate driver circuit having high- and low-side driver circuits for driving high- and low-side switches connected at the switched node in a half bridge to provide current to a load, the high-side driver circuit receiving a first control voltage referenced to a first level and the low-side driver circuit receiving a second control voltage referenced to a second level, the bootstrap capacitor providing the high-side floating supply voltage for the high-side driver circuit, the optimizing circuit comprising a bootstrap diode emulator circuit comprising a bootstrap diode emulator driver circuit driving a first switch, the first switch connected between the first terminal of the bootstrap capacitor and a supply voltage for the low side driver circuit; and a phase sense comparator circuit responsive to the voltage at the switched node and turning ON the first switch when the voltage at the switched node is LOW, whereby charging of the bootstrap capacitor is optimized when the phase sense comparator circuit is enabled, the phase sense comparator circuit turning OFF or keeping OFF the first switch when the first control voltage goes to a level to turn ON the high-side switch or remains at such level or the bootstrap capacitor supply voltage goes high or remains high such that it is a fixed amount above the low-side driver supply voltage; further wherein the phase sense comparator circuit turns the first switch ON when: the second control voltage is at a level adapted to turn ON the low-side switch and the bootstrap capacitor supply voltage is low such that it is below the fixed amount above the low side driver supply voltage; or the first and second control voltages are both at a level such that the high-side and low-side switches are OFF after the second control voltage transitions from an ON state to an OFF state and the bootstrap capacitor supply voltage goes below the fixed amount above the low-side driver supply voltage; or the first and second control voltages are both at a level such that the high-side and low-side switches are OFF after the first control voltage transitions from an ON state to an OFF state and the bootstrap capacitor supply voltage goes below the fixed amount above the low-side driver supply voltage.

CROSS-REFERENCE TO RELATED APPLICATION

This application is a continuation-in-part of U.S. application Ser. No. 11/696,825 filed Apr. 5, 2007 and entitled CIRCUIT TO OPTIMIZE CHARGING OF BOOTSTRAP CAPACITOR WITH BOOTSTRAP DIODE EMULATOR, which is incorporated herein by reference. The entire contents of U.S. patent application Ser. No. 10/712,893, filed on Nov. 12, 2003 and entitled BOOTSTRAP DIODE EMULATOR WITH DYNAMIC BACK-GATE BIASING and of U.S. patent application Ser. No. 11/207,465, filed on Aug. 19, 2005 and entitled BOOTSTRAP DIODE EMULATOR WITH DYNAMIC BACK-GATE BIASING AND SHORT-CIRCUIT PROTECTION, are also incorporated herein by reference.

BACKGROUND OF THE INVENTION

The present invention relates to optimizing charging of a bootstrap capacitor wherein a bootstrap capacitor is charged by a circuit emulating a bootstrap diode.

A common half bridge gate driver circuit 100 driving a load is illustrated in FIG. 1. The gate driver circuit 100 includes a high side and a low side driver circuits DRV1 and DRV2 for driving high side and low side transistors 105 a and 105 b in a complementary fashion. In the illustrated circuit 100, it is necessary to provide voltage DC1 for the high side driver circuit DRV1, which is referenced to a different reference level than voltage DC2 provided for the low side driver circuit DRV2.

That is because the source of the high side transistor 105 a is above the source of the low side transistor 105 b. The high side driver circuit DRV1 is referenced to the source of the high side output transistor 105 a. Thus the powering voltage to the high side driver circuit DRV1 must be above the powering voltage to the low side driver circuit DRV2.

To do this, a bootstrap circuit, illustrated in FIG. 2, has been employed including a bootstrap capacitor CBS and a diode DBS coupled to the voltage DC2. The diode DBS allows the bootstrap capacitor CBS to be charged to a high side floating supply voltage VBS above the source voltage at a switched node A while the low side transistor 105 b is conducting and the high side transistor 105 a is turned OFF. When the low side transistor 105 b is turned OFF, the power supply voltage to the high side driver circuit DRV1 is approximately at a level of the voltage DC2 above the source voltage at the switched node A. That is because the capacitor CBS has been charged through the diode DBS from the supply voltage DC2. Accordingly, the high side floating supply voltage VBS for the high side driver has been increased above the level of DC2 which powers the low side driver circuit DRV2 using this bootstrap circuit.

In another circuit 300, shown in FIG. 3, the bootstrap diode DBS (FIG. 2) has been replaced by a bootstrap diode emulator circuit 302, used for charging the bootstrap capacitor CBS. The advantage of circuit 300 over circuit 101 (FIG. 2) is that the losses due to the diode are reduced.

FIG. 4 illustrates the bootstrap diode emulator circuit 302. Typically, such circuit uses an FET 405 having lower forward losses than a diode. The bootstrap diode emulator circuit 302 further employs a gate control circuit 410 for accepting a low side input signal LIN and driving the FET 405 and a dynamic back-gate biasing circuit 415. The dynamic back-gate biasing circuit 415 accepts the low side input signal LIN and is connected to the low side return node B (see FIG. 3) and the bootstrap capacitor CBS. The FET 405 is also connected to the bootstrap capacitor CBS and to the low side supply voltage DC2 V_(CC).

The gate control circuit 410 is shown in FIG. 5. It includes switches 520, 525, 530, 535, and 545; inverter circuits 505 and 515; and a source 510. The dynamic back-gate biasing circuit 415 is shown in FIG. 6. That circuit includes switches 620, 625, 630, and 635; two current sources 610 and 615; and an inverter 605. The circuit 700 of FIG. 7 illustrates the components of the gate control circuit 410 and the dynamic back-gate biasing circuit 415 combined with the rest of the circuit 300 of FIG. 3. The circuit 700 is the subject of U.S. patent application Ser. No. 10/712,893, which is incorporated herein by reference.

The circuit 700 possesses limitations, including conditions when the bootstrap capacitor cannot be fully charged because the low side input signal LIN to the low side driver is low even though the voltage VS at the switched node A is still low. In this condition, when the low side input signal LIN is low, because the bootstrap diode emulator is off, it cannot charge the bootstrap capacitor CBS. This deficiency may cause development of insufficient voltage across the bootstrap capacitor CBS to properly power the high side driver.

SUMMARY OF THE INVENTION

It is an object of the present invention to provide a circuit that optimizes the charging of the bootstrap capacitor to allow the bootstrap capacitor to charge whenever the voltage VS at the switched node A is low, despite the level of the input drive signal.

According to the invention, provided is a circuit for optimizing charging of a bootstrap capacitor connected to a high side floating supply voltage at a first terminal and to a switched node voltage at a second terminal, the circuit for optimizing being included in a gate driver circuit having high- and low-side driver circuits for driving high- and low-side switches connected at the switched node in a half bridge to provide current to a load, the high-side driver circuit receiving a first control voltage referenced to a first level and the low-side driver circuit receiving a second control voltage referenced to a second level, the bootstrap capacitor providing the high-side floating supply voltage for the high-side driver circuit, the optimizing circuit comprising: a bootstrap diode emulator circuit comprising a bootstrap diode emulator driver circuit driving a first switch connected between the first terminal of the bootstrap capacitor and a supply voltage for the low side driver circuit; and a phase sense comparator circuit responsive to the voltage at the switched node and turning ON the first switch when the voltage at the switched node is LOW, whereby charging of the bootstrap capacitor is optimized when the phase sense comparator circuit is enabled,

the phase sense comparator circuit turning OFF or keeping OFF the first switch when the first control voltage goes to a level adapted to turn ON the high side switch or remains at such level or the bootstrap capacitor supply voltage goes high or remains high such that it is a fixed amount above the low-side driver supply voltage;

further wherein the phase sense comparator circuit turns the first switch ON when:

the second control voltage is at a level adapted to turn ON the low-side switch and the bootstrap capacitor supply voltage is low such that it is below the fixed amount above the low-side driver supply voltage; or

the first and second control voltages are both at a level such that the high-side and low-side switches are OFF after the second control voltage transitions from an ON state to an OFF state and the bootstrap capacitor supply voltage (V_(BS)) goes below the fixed amount above the low-side driver supply voltage (V_(CC)); or

the first and second control voltages are both at a level such that the high-side and low-side switches are OFF after the first control voltage transitions from an ON state to an OFF state and the bootstrap capacitor supply voltage goes below the fixed amount above the low-side driver supply voltage.

Preferably, the bootstrap capacitor supply voltage (V_(BS)) must go below the fixed amount above the low side driver supply voltage (V_(CC)) before a delay time in order to turn the first switch ON.

Other features and advantages of the present invention will become apparent from the following description of the invention that refers to the accompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a diagram of a prior art gate driver circuit having a half bridge stage for driving a load;

FIG. 2 is a diagram of the gate driver circuit of FIG. 1 using a bootstrap circuit instead of a voltage source for the supply of the high side driver circuit;

FIG. 3 is a diagram of another version of the gate driver circuit of FIG. 2 having the bootstrap circuit using a bootstrap diode emulator circuit instead of the bootstrap diode;

FIG. 4 is a diagram of the bootstrap diode emulator circuit of FIG. 3;

FIG. 5 is a diagram of the gate control circuit of FIG. 4;

FIG. 6 is a diagram of the dynamic back-gate biasing circuit of FIG. 4;

FIG. 7 is a combined diagram of the circuits described in FIGS. 3-6;

FIG. 8 is a diagram of a bootstrap diode emulator controlled by a phase sense comparator of the present invention;

FIG. 9 is a graph indicating operational sequence of signals over time;

FIG. 9A shows a timing waveform of a preferred implementation of the circuit of FIG. 8;

FIG. 9B shows the block diagram of the driver circuit;

FIG. 10 is a diagram of the phase sense comparator circuit;

FIG. 11 is a graph indicating operational sequence of signals of components of the phase sense comparator circuit of FIG. 10 over time; and

FIG. 12 is a diagram of two output transistors connected in a half bridge for driving a motor.

DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION

In accordance with the present invention, FIG. 8 shows a circuit 800 that optimizes the charging of the bootstrap capacitor CBS to allow it to charge whenever the voltage VS at switched a node A (FIG. 7) is low. The circuit 800 includes a phase sense comparator 220, the diode emulator, illustrated by the FET 405 (also see FIG. 4), and a bootstrap diode emulator driver 200.

The phase sense comparator 220 and the bootstrap diode emulator driver 200 are connected between the low side supply voltage V_(CC) and the ground V_(SS). The phase sense comparator 220 receives a signal from the bootstrap diode emulator driver 200 and an enabling signal LOPD generated by a low side output pre-driver from the low side input signal LIN and provides an output VSsense out to the bootstrap diode emulator. The diode emulator LDMOS 405 is connected between the low side supply voltage VCC and the high side floating supply voltage VBS. The high side floating supply voltage VBS is provided across a capacitor C_(BS), which is connected to the switched node (phase) VS.

According to the present invention, the high and low side input signals HIN and LIN are sensed. If the high side input signal HIN is HIGH, the phase sense comparator 220 is disabled. If the low side input signal LIN is HIGH and thus LOPD signal, generated from the low side input signal LIN, is HIGH, the phase sense comparator 220 is enabled.

When the high and low side input signals HIN or LIN go OFF, a timeout, e.g., one microsecond, is employed to keep the phase sense comparator 220 enabled. If during the timeout, the voltage VS stays OFF or goes to DC− level, the bootstrap diode emulator 405 is kept turned ON. If during the timeout, the switched node voltage VS stays at or goes to DC+, the bootstrap diode emulator 405 is turned OFF and the phase sense comparator 220 is disabled. Thus, the bootstrap diode emulator 405 is driven only by the phase sense comparator 220. The bootstrap capacitor CBS is charged whenever the phase sense comparator 220 is enabled.

The phase sense comparator 220 thus senses the voltage VS. At the end of the timeout, if the voltage VS is low, the phase sense comparator 220 remains enabled. If the voltage VS goes HIGH, the phase sense comparator 220 goes OFF.

As shown in FIG. 9, the phase sense comparator 220 provides a high output at the voltage VS sense output when signal LOPD (LIN) is high and the voltage VS is low at DC−. There is thus a double enable. The bootstrap diode emulator 405 is turned ON by the phase sense comparator 220 if the low side driver input LIN is on and the voltage VS is low. Thus, according to the present invention, the bootstrap diode emulator 405 is turned ON every time the voltage VS at the switched node A is low, ensuring that the charging of the bootstrap capacitor CBS is optimized.

A circuit for the phase sense comparator circuit 220 is illustrated in FIG. 10. The circuit includes a current comparator 230 with hysteresis and two switches. The phase sense comparator circuit 220 uses an LDMOS device 210 and a low-voltage NMOS device 225 to compare the high side floating supply voltage VBS and low side supply voltage VCC. The high side floating supply voltage VBS approximately equals the combination of the voltage VS and VCC. The respective currents I_(A) and I_(B) through the LDMOS device 210 and the NMOS device 225 via resistors Ra and Rb are provided to the current comparator circuit 230 having a hysteresis characteristic.

FIG. 11 illustrates timing signals of the components of the circuit 220. As illustrated, the high side floating supply voltage VBS represents the floating high side bootstrap voltage, a signal CMD is generated from signal LOPD, which, in turn, is generated form the low side input signal LIN and the gate control circuit. Signals A and B are voltages at points identified in FIG. 10 and a signal OUT represents the output to the gate control circuit for the bootstrap diode emulator 405 from the current comparator 230 with hysteresis.

When the signal LOPD is turned ON, the current comparator 230 is enabled and a first gate control circuit provides a signal used to turn on the “Vssense” LDMOS device 210. Then, as shown in FIG. 11, if VBS is ≦VCC+Vhysteresis, then the current comparator 230 enables the second gate control circuit to turn ON the diode emulator LDMOS 405 (VSsense OUT goes high). The diode emulator 405 stays turned ON until the signal LOPD is turned OFF, or until VBS becomes ≧VCC+Vhysteresis.

FIG. 12 shows two output transistors Q1 and Q2 connected in a half bridge stage for driving a phase of a load comprising a motor. When the high side input signal HIN is LOW, the phase sense comparator circuit 220 is enabled. When the high side input signal HIN is HIGH, the output transistors Q1 is turned on to allow the current to flow to the motor load, as identified in the Figure by numeral 1. Then, when the high side input signal HIN goes OFF, the output transistors Q1 is turned off, as identified in the Figure by numeral 2, and the time-out state is entered. When the output transistor Q1 is fully OFF, but before the low side transistor Q2 is turned ON, the current flows through the freewheeling diode to the motor, as identified in the Figure by numeral 3.

At that point, the high side input signal HIN is OFF; the low side input signal LIN is also OFF; and the phase sense comparator circuit 220 is enabled for a time delay, e.g., one microsecond. During this time, voltage VS is monitored.

If the switched node voltage VS is at a DC− level, the bootstrap diode emulator is turned ON. If the voltage VS is greater than VCC, the bootstrap diode emulator is turned OFF and the phase comparator circuit 220 is disabled.

FIG. 9A shows a timing diagram of a preferred implementation of the bootstrap diode emulator and phase comparator. According to this embodiment:

A. The bootstrap diode emulator turns off immediately or stays off when at least one of the following conditions are met:

-   -   1. HIN, and thus HO goes or is high (see FIG. 9 a(A));     -   2. V_(BS) goes or is high (>1.1*V_(CC)) (see FIG. 9A (H)).

B. The bootstrap diode emulator turns on when:

-   -   1. LIN (and thus LO) is high (low side is on) and V_(BS) is low         (<1.1*V_(CC)) (see FIGS. 9A(F) and 9A(H)); or     -   2. LIN and HIN are low after a LIN transition from H to L (HB         output is in tri-state) and V_(BS) goes low (<1.1*V_(CC)) before         a fixed time of 20 μs (see FIGS. 9A(F) and 9A(H)); or     -   3. LIN and HIN are low after an HIN transition from H to L (HB         output is in tri-state) and V_(BS) goes low (<1.1*V_(CC)) before         a retriggerable time of 20 μs. See FIGS. 9A(A), (A(B) and 9A(D).         In this case, the timer counter is kept in the reset state until         V_(BS) goes high (>1.1*V_(CC)).

Note that in the embodiment shown in the timing diagrams of FIG. 9A, the time out delay has been increased from 1 to 20 μsecs. Compare to FIG. 9, where the time out is 1 μsec.

FIG. 9B shows the driver circuit in greater detail. The bootstrap diode emulator circuit incorporating the phase sense comparator operating according to FIG. 9A is shown at 800. The driver circuit employs low and high side control inputs LIN and HIN, that are sensed by comparator circuits 901 and 902 and filtered (903 and 904).

The low-side control signal is subject to a delay stage 905, fed through logic circuitry 906 and provided to the low-side driver DRV2 to drive the low-side switch.

The filtered high-side control signal is fed to a pulse generator 907, then to the high-side level shift circuit 908. The level shifted signals referenced to VS are then provided to a pulse filter 909 and to an S-R latch 910 before driving the high-side driver DRV1 to drive the high-side switch. Under-voltage protection for the high-side supply is provided by circuit 911 while circuit 912 provides low-side UV protection.

Although the present invention has been described in relation to particular embodiments thereof, many other variations and modifications and other uses will become apparent to those skilled in the art. It is preferred, therefore, that the present invention not be limited by the specific disclosure herein. 

1. A circuit for optimizing charging of a bootstrap capacitor connected to a high side floating supply voltage at a first terminal and to a switched node voltage at a second terminal, the circuit for optimizing being included in a gate driver circuit having high- and low-side driver circuits for driving high- and low-side switches connected at the switched node in a half bridge to provide current to a load, the high-side driver circuit receiving a first control voltage referenced to a first level and the low-side driver circuit receiving a second control voltage referenced to a second level, the bootstrap capacitor providing the high-side floating supply voltage for the high-side driver circuit, the optimizing circuit comprising: a bootstrap diode emulator circuit comprising a bootstrap diode emulator driver circuit driving a first switch, the first switch connected between the first terminal of the bootstrap capacitor and a supply voltage for the low-side driver circuit; and a phase sense comparator circuit responsive to the voltage at the switched node and turning ON the first switch when the voltage at the switched node is LOW, whereby charging of the bootstrap capacitor is optimized when the phase sense comparator circuit is enabled, the phase sense comparator circuit turning OFF or keeping OFF the first switch when the first control voltage goes to a level adapted to turn ON the high-side switch or remains at such level or the bootstrap capacitor supply voltage goes high or remains high such that it is a fixed amount above the low-side driver supply voltage; further wherein the phase comparator circuit turns the first switch ON when: A. the second control voltage is at a level adapted to turn ON the low-side switch and the bootstrap capacitor supply voltage is low such that it is below the fixed amount above the low-side driver supply voltage; or B. the first and second control voltages are both at a level such that the high-side and low-side switches are OFF after the second control voltage transitions from an ON state to an OFF state and the bootstrap capacitor supply voltage goes below the fixed amount above the low-side supply voltage; or C. the first and second control voltages are both at a level such that the high-side and low-side switches are OFF after the first control voltage transitions from an ON state to an OFF state and the bootstrap capacitor supply voltage goes below the fixed amount above the low-side driver supply voltage.
 2. The circuit of claim 1, wherein for conditions B and C, the first switch is turned ON only if the bootstrap capacitor supply voltage goes below the fixed amount above the low-side driver supply voltage before a preset time delay.
 3. The circuit of claim 1, wherein the preset time delay is about 20 μsecs.
 4. The circuit of claim 1, wherein the fixed amount is about 1.1 times the low side driver supply voltage (V_(CC)).
 5. The optimizing circuit of claim 1, wherein the bootstrap diode emulator circuit further comprises a dynamic back-gate biasing circuit connected to the bootstrap capacitor.
 6. The optimizing circuit of claim 1, wherein the first switch has lower forward losses than a diode.
 7. The optimizing circuit of claim 1, wherein the phase sense comparator circuit and the bootstrap diode emulator driver circuit are connected between the low side supply voltage and a ground potential.
 8. The optimizing circuit of claim 2, wherein, for condition B, the preset time delay is fixed, and for condition C, the preset time delay is retriggerable. 